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TPM Coordinator Program
Total Productive Maintenance (TPM) is a comprehensive approach aimed at maximizing the effectiveness of production equipment and machinery through a proactive maintenance strategy that involves all employees.
This 3-day training program is specifically designed for TPM Coordinators to equip them with the knowledge, tools, and skills needed to implement and manage a successful TPM strategy in their organization.
Participants will learn how to engage teams across all departments, establish effective maintenance schedules, use root cause analysis to address issues, and apply TPM principles to improve equipment reliability, reduce downtime, and enhance overall operational efficiency.
The training will include practical tools for managing maintenance, tracking performance, and leading TPM efforts across various stages.
Who Should Attend:
This program is tailored for individuals who are responsible for the coordination, implementation, and management of TPM in their organization. Specifically, it is ideal for:
- TPM Coordinators
- Maintenance Managers and Supervisors
- Production Managers and Team Leaders
- Operations Managers
- Process Improvement Managers
- Quality Managers involved in TPM-related activities
- Technical and Engineering Teams responsible for equipment performance
- Maintenance Technicians looking to advance into managerial roles in TPM
Industries covered: Manufacturing, Automotive, Pharmaceuticals, Food & Beverage, Electronics, Heavy Equipment, and more.
How This Program is Helpful:
- Comprehensive TPM Knowledge: Gain a deep understanding of the TPM framework, its eight pillars, and how to apply it to improve overall operational efficiency.
- Proactive Maintenance Management: Learn to implement proactive maintenance strategies to reduce downtime, increase machine reliability, and improve productivity.
- Leadership and Coordination Skills: Equip yourself with the skills needed to lead and coordinate TPM efforts across departments.
- Engaging Employees in TPM: Learn how to involve operators, maintenance teams, and other employees in the TPM process, fostering a culture of continuous improvement.
- Performance Tracking and Metrics: Learn to use TPM metrics to track and evaluate the effectiveness of TPM activities.
Training Duration: 3 days
Course outline
- Day 1: Introduction to TPM and Key Concepts
- Day 2: Deep Dive into TPM Pillars and Tools
- Day 3: Advanced TPM Concepts, Leadership Skills, and Action Planning. Reach us to get detailed day wise details.
Training Methods:
- Mode of Delivery: In-person/Virtual instructor-led training (ILT) or blended learning
- Hands-on Exercises: Practical exercises using real-world data and TPM tools (e.g., OEE calculation, root cause analysis).
- Case Studies: Analysis of successful TPM implementations in various industries.
- Group Discussions & Role Plays: Interactive discussions and role plays to simulate TPM coordination and leadership.
- Action Planning: Developing personalized TPM action plans for participants’ organizations.
Evaluation:
- Assessment: Quizzes, practical application exercises, and a final project or exam.
- Final assessment (written exam or project submission)
- Receiving TPM Coordinator Certification
Post-Training Support
- Follow-up Workshops: Monthly or quarterly workshops to review progress and troubleshoot any issues.
- Coaching: Optional 1-on-1 coaching sessions to address specific challenges faced by coordinators.
This TPM for Coordinators training program will ensure that you not only grasp the theoretical concepts behind Total Productive Maintenance but also gain the practical knowledge and leadership skills needed to successfully manage TPM in your organization. It’s designed to make you a change agent who drives significant improvements in equipment reliability, productivity, and employee engagement.